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available colors and manufacturing lead-time
SSheet of a regular geometric shape is the most widespread foam product. Any-size sheets are produced in accordance with Client’s order. Main application fields are – furniture, mattresses, packaging.
Products* certified in accordance with European foams safety standards CertiPUR® * Foams produced at
Roshal and Saint Petersburg factories.
Foam sheets are cut from short-blocks.
Vertical cutting machine removes the end face of the block, then the cutting is done by a carousel cutting machine or horizontal splitting machine. Nonstandard size sheets are cut only at vertical cutting machines. Once sheets are cut a special machine winds them into a roll 200 mm high. Sheets with thickness over 100 mm are winded one sheet per roll. It is also possible to pack the sheets into a pile up to 350 mm depending on sheets thickness.
Standard sheet size: width ≥ 600 mm, thickness ≥ 10 mm. During following production sheets are cut, bonded and fitted to match the final product parameters.
Nonstandard size sheets are need to produce some parts of the furniture or other specific items. A sheet with length, width and thickness below 2000 x 6000 x 10 mm is considered a nonstandard size sheet. Since cutting of nonstandard sheets takes more time, an extra charge is applied to a specific geometry sheet cutting. However, usage of nonstandard size PU sheets compensates this markup allows avoiding additional cutting, bonding and fitting operations what speeds up the final item production.
Profiled PU foam
Profiled foam is a PU foam sheet with a 3-D surface relief. Profiled foam sheets are cut at convoluting machines with profiled rollers. Sheet profile depends on roller’s profile. Profiled sheets are stacked into piles. Sheets with width and length < 2000 mm, thickness > 30 mm < 120 mm fit for profiling.