Double and triple flame lamination

Огневое дублирование и триплирование

Foam-based laminated products are direct flame bonded multilayer materials with special type of foam being an adhesive agent and bearing material.

ФомЛайн

Products* certified in accordance with European foams safety standards CertiPUR® * Foams produced at
Roshal and Saint Petersburg factories.

Production

Different types of PU-foam can be used for lamination. Depending on raw material the final product might be applied in various industries including shoe, furniture, car industry, etc. Double- and triple-layer materials are mostly applied because they ensure a lot better appearance, durability and soundproofing properties of a product.

Double-ply flame lamination – it is a manufacturing process of a multi-layer product consisting of PU-foam layer and 1 or 2 layers of flexible materials (fabric, leather, leatherette, etc.) Layers get bonded due to melting of the upper PU-foam layer being passed over an open flame.

Additional layer of cloth or nonwoven fabric is applied onto foam surface melted by heat impact. At the end we get a multilayer material with a higher strength characteristic.

Far from all types of foam can be flame laminated. The material must meet specific hardness, softness, flexibility and fire-safety requirements.

Normally the following foam grades are used for flame lamination:

ST25ОД;

ST28ОД;

E30-07 (polyester-based).

Application

Industries served:

  • automobile/car industry;

  • light industry;

  • shoe industry;

  • furniture industry.

Double-ply and triple-ply laminated foam are most spread. The foam-based material resulting from the above lamination has improved flexibility, strength, and soundproof characteristics.

Our experience in the production of this material has allowed to support car manufacturers’ (Mitsubishi, Hyundai) effort to allocate component parts suppliers inside Russia. FoamLine supplies such elements as seats and doors covering. 

Type Apparent density, kg / m3, GOST Stress at compression (40% deformation), kPa, GOST Rupture relative, elongation, >, %, GOST Rupture relative, elongation, >, kPa, GOST Residual deformation (22 h, 70 ºC, 50%), GOST Air permeability, dm3 / s, GOST Скорость горения, мм/мин,
Max, ГОСТ 25076-81
Application field
GMT2240 22,0±1,0 4,3±0,4 90 110 2.5-4,0 0.4-1,0 - Швейное и обувное производство, производство бельевого трикотажа
FLR25H 24,5±1,0 4,4±0,5 130 140 5.0-8.0 0.5-2.2 85-95 Производство негорючих обивочных материалов
FLR28H 27,5±1,0 3.9±0.5 120 140 4.0-7.0 0.4-2.2 0 Производство негорючих обивочных материалов
ST18FR 19,5±1,0 2.6±0.4 80 120 4,5-6,5 0.8-1.5 0 Шумо-, вибро-поглощающие материалы
FLR22M 21,8±1,5 3.6±0.4 120 160 6.0-10,0 0.6-1.8 80-100

Материалы для пошива одежды и обуви

Материалы для отделки интерьера автомобилей: чехлы сидений

FLF25M 24.7±1,0 3.6±0.5 125 185 5,0-9,0 0.3-2.0 60-100

Материалы для пошива одежды и обуви

Материалы для отделки интерьера автомобилей: чехлы сидений

FLF28M 27.6±1,0 3.6±0.4 140 210 4.0-8.0 0.5-2.0 45-100

Материалы для пошива одежды и обуви

Материалы для отделки интерьера автомобилей: дверные панели, потолки, чехлы сидений


Our advantages

FoamLine
Production facilities in each
Federal District
FoamLine
World experience studied and
applied in products and
services
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Widest choise of
foams in Russia
FoamLine
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and representative offices
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