Soft and hyper-soft foams (S–HS)

Soft and hyper-soft foams (S–HS)
Soft and hyper-soft foams (S–HS)

Soft foam – group of foams with wide range of density but with lower (comparing to standard foam types) hardness. Soft foam is used in comfortable furniture with low bearing capacity. This group of foams has higher comfort properties compared to the foam with standard hardness.

ФомЛайн

Products* certified in accordance with European foams safety standards CertiPUR® * Foams produced at
Roshal and Saint Petersburg factories.

S and HS foam application field

  • Soft foam with 20-23kg/m3 density is used in headrests, armrests, backs. The material is widely used as pillow filler and in children furniture production. Since the material is able to keep the shape for a long period this makes it a good and qualitative alternative to hollow fiber and non-woven fiber (synthepon).
  • High density (25-40 kg/m3) foam is also notable for low hardness. This ratio ensures good performance and high comfort. Such foam can be used both as top layer and as bearing layer under upper soft comfortable layers. Since foam with density over 30 kg/m3 has good comfort properties and can even bare high loads (up to 100 kg) the material can be used as an independent layer.
  • Hyper-soft (HS) foam. In HS foam production special additives are used to reduce the material hardness. This foam has a very low hardness value: 0.5 kPa (15 kg/m3) - 0.8 kPa (22 kg/m3) – 1.2 kPa (30 kg/m3) – 1.5 kPa (35 kg/m3). HS foam is often used as pillow filler and as softening comfort layer in mattresses. HS foam holds the shape for a longer period and due to this HS foam effectively competes with polyester fillers.

Safety

Our foam is produced without usage of heavy metals, formaldehydes, phthalates, bromine flame retardants and ozone-depleting components in accordance with rigorous VOC requirements for enclosed spaces. Foam produced at FoamLine factories in Saint Petersburg and Roshal has passed the European safety standard certification CertiPUR.

Product types

The following items can be produced using the soft foam:

  • Contoured cutting (CNC) of any configuration based on Client’s individual drawings;
  • Block foam in short blocks;
  • Profiled sheets;
  • Rolled foam in rolled sheets with 20 to 300 m. length range.
  • Standard and nonstandard sheets.

Eco-friendly
Eco-friendly
Good air permeability
Good air permeability
Hypoallergenic
Hypoallergenic
Certified
Certified
Durable
Durable
Economical
Economical
Type Apparent density, kg / m3, GOST Stress at compression (40% deformation), kPa, GOST Rupture relative, elongation, >, %, GOST Rupture relative, elongation, >, kPa, GOST Residual deformation (22 h, 70 ºC, 50%), GOST Air permeability, dm3 / s, GOST Application field
S2012 19,5±0,8 1,4±0,4 110 50 3,8-4,8 1,8-2,2 Headrests, backs for garden furniture and kids’ furniture with up to 1-year service life. Decorative pillows.
S2220 21,5±0,8 2,0±0,4 120 70 2,7-3,4 1,8-2,2 Headrests, backs and softening layers for garden furniture and kids’ furniture with up to 2-year service life. Decorative pillows.
S2516 24,5±0,6 1,6±0,4 200 100 2,5-3,3 1,0-1,4 Headrests, backs and softening layers for furniture and mattresses with up to 5-year service life and up to 70 kg load capacity. Decorative pillows.
S2525 24,5±0,7 2,5±0,4 200 100 2,0-3,0 1,3-1,7 Headrests, backs and softening layers for furniture and mattresses with up to 5-year service life and up to 70 kg load capacity. Decorative pillows.
S3030 29,5±1,0 3,2±0,4 200 100 1,5-2,5 2,0-2,6 Headrests, backs and softening layers for furniture and mattresses with up to 8-year service life and up to 80 kg load capacity. Decorative pillows.
S3530 34,5±1,2 3,3±0,4 200 100 1,5-2,5 1,6-2,2 Furniture headrests, backs, seats parts and upper layers of mattresses with up to 12-year service life and up to 100 kg load capacity.
HS5006 50,0±2,0 0,6±0,2 120 50 2,0-3,0 1,5-2,5 Furniture headrests, backs, seats parts and upper layers of mattresses with up to 120 kg load capacity. Anatomic pillows. Up to 12-year service life

* Physical properties at the table above are based on statistical data from all Foamline factories, when 98% of batches produced matched these ranges. Every plant possess its own product technical conditions, where allowances are wider than mentioned at the table. The customer has the right to put the requirements to the contract that would describe desired properties and allowances. In controversial cases, the product testing methods must be aligned with the methods appointed in technical conditions documents.


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